Inspect 360+ DSC

Compact system
for automated 360°
machine vision control
of empty cans
without dead angles

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  • Defects detected
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The innovative Inspect 360+ DSC optical system is an advanced automation with software based on the machine learning. Using deep neural networks, the system can eliminate manual inspection of products, increasing inspection efficiency.

The system is customized to meet corporate requirements for manufacturing plant IT systems: data exchange, user rights management, reporting.

Inspect 360+ DSC meets GUPH hygiene standards and HACCP guidelines, as well as the requirements of advanced production lines with fast continuous motion (high-volume production).

The head with a telecentric lens inspects the rim of the can, the bottom and the side walls.

An orthogonal view of the can is generated, enabling uniform inspection accuracy of the entire can, without perspective error.

The flexibility of Inspect 360+ DSC systems allows for customization of product formats, including:
- aluminum and steel cans
- 2- and 3-piece cans
- open and closed cans (2 independent systems)
- compliance with GUPH hygiene standards and HACCP guidelines
- compact head design takes up less space on the production line (1 camera with telecentric system)
- homogeneous inspection accuracy, without perspective error
- possibility of installation on high-speed production lines (capacity up to 30,000 containers per hour)
- integration with production plant IT systems for: data exchange, user rights management, reporting
- easy installation on new and existing production lines
- user-friendly interface to quickly add products and create a new order (in visual form)
- automated formatting of the system's mechanical components under new can formats
- 100% production control - only defect-free products leave production
- centralized qualitative and quantitative product control

- separation system (wedge conveyor)
- separation system (multi-segment rejecter)
- detection of imprints on the can - code, BATCH#, expiration date, logo
- defined trend values and alarms
- detailed reporting
- automatic head alignment (X, Y axis) to a new order

What do you gain?
- guaranteed consumer safety
- solving labor shortages by introducing automated machine vision based on artificial intelligence in place of manual inspection
- enhancement of brand reputation and trust - consistent delivery of high quality products
- avoiding problems and costs in the downstream process (return of a packing slip, whole batch, container, etc.)
The system provides full control of the open can including the rim, flange and sidewalls. Detection includes:

- mechanical damage - dents
- kinks, micro-holes, dents
- ellipticity
- scratches, folds
- color (dark stains, rust)
- impurities - foreign bodies or inclusions on the rim
- diameter errors
- deformations

- imprints on cans - BATCH#, expiration date, logo
The system includes the following components:
- measuring head with 1 camera with telecentric system, dedicated LED lighting
- user-friendly touch panel - allowing controlling machine operation
- dedicated controller allowing integration with the control logic of the production line
- assembly components for the production line
- reject station (optional)
- automatic head height adjustment system (optional)

Configurable interface and database
Based on the production specification system interface can be adjusted, including automatic system set-up with data upload by higher-order system (e.g. MES) and additional data upload by line operator. Data collected by the system can be automatically uploaded to higher-order system.

They have already trusted us

  • In our opinion, the use of neural networks and the function of classifying detected defects distinguish the KSM Vision solution from competitive solutions, and the effectiveness achieved by the system ensures quality control at the level of systems of leading manufacturers.
    MLEKOVITA, 1 of 100 biggest Polish private companies 2022 according to Forbes
    M.A. Engineer Dariusz Sapiński,
    President of the Board
  • When designing the solution, KSM Vision showed great flexibility in adapting the system to the expectations of the BIOFARM Production Department. (...) Since the implementation of BLISPECT vision technology on the 1st BIOFARM production line almost two years ago, the KSM Vision Service Department has been available to BIOFARM employees with a good reaction time.
    BIOFARM Jarosław Pieczuro,
    President of the Board
  • KSM Vision Sp. z o. o. has developed a system for quality control of glass vials for pills. (...) A big advantage of the system is the use of machine learning algorithms, which allows easy adjustment of the system.
    ADAMED Group Dariusz Stępień,
    Dyrektor ds. Infrastruktury i Mediów

Our R&D on the solutions with the use of neural network potential are backed by our renowned partners: